Customized Solutions
DIENST Vertical Cartoner – Fully automated assembling of pre- glued cartons.
The DIENST VC system automates the process of filling and closing of pre-glued cartons of different types and designs and of different carton qualities.
The cartons are being erected by a rotation system and inserted into a drag chain.
After transportation and closing of the bottom of the carton, it is filled through product specific loading or intake systems. The filled cartons are then being closed and encoded if needed.
Several control mechanisms ensure an efficient operation.
Customer benefits
Flexible adaptation to loading and insertion systems
Intermittent or continuous work process depending on the customer product
Intuitive user interface with self-explanatory display and visualization of the function sequence
Material protection thanks to servo drive movement profile adapted to each format
Permanent data storage of all servo motors with trend analysis to prevent production downtimes
All DIENST models are suitable as stand-alone machines or as integrated components within a packaging line
Simple and reproducible machine settings by saving the setting values
Options
Discover our innovative range of solutions designed to revolutionize your manufacturing processes. Optimize your production and increase efficiency with our advanced options.
Processing of special cartons
Fully automated format changeover of the system, changeover time under 2 minutes
Enlarged magazine for increased cutting capacity, extended autonomy
Extended sensor system for comprehensive quality control
Extended corrosion protection according to climatic requirements
Ejection station for detected faulty packs to avoid production downtimes
Equipped with various coding systems
Multi-zone lighting for fast and localized fault detection
Network-compatible production monitoring incl. integration of third-party machines into the process chain
Equipment for remote maintenance, remote diagnostics, predictive maintenance and visual monitoring
Manual or fully automated folding carton filling
DIENST Sleeving and Banding – Fully Automated Sleeving of Products
The DIENST Banding system fully automates the processes of sleeving and closing meeting highest requirements.
Here the cutting is put on top of the product, which is transported on a conveyor and moves synchronized to the conveyor. The container is then being picked up by an upper shuttle-chain and the side flaps are being folded downward. Separately driven folding systems provide for folding and closing of the aligned flaps on product side or product bottom.
Depending on the requirements, the sleeves can be folded several times, closed with hot-melt glue or encoded if necessary.
Additionally for a secure connection, the sleeves can be fixated to the product by an individual type of glue.
Customer benefits
Material protection thanks to individual movement profiles of the servo drives with overload function adapted to the respective format
Simple and reproducible machine settings by saving the setting values
Airtight welding for the highest hygiene standards
Intuitive user interface with self-explanatory display and visualization of the function sequence
Permanent data storage of all servo motors with trend analysis to prevent production downtimes
Options
Discover our innovative range of solutions designed to revolutionize your manufacturing processes. Optimize your production and increase efficiency with our advanced options.
Enlarged magazine for increased cutting capacity, extended autonomy
Extended sensor system for comprehensive quality control
Ejection station for detected faulty packs to prevent production downtimes
Network-compatible production monitoring incl. integration of third-party machines into the process chain
Extended corrosion protection according to climatic requirements
Equipment for remote maintenance, remote diagnostics, predictive maintenance and visual monitoring
Equipped with various coding systems
Multi-zone lighting for fast and localized fault detection
Manual or fully automated folding carton filling
DIENST decartoning systems
Horizontal unpacker for e.g. butter or similar dimensionally stable products. With a lifting station, razor-sharp cutting tools, a turning device and servomotor-driven product ejectors, we guarantee maximum process reliability with minimum product wear.
At the end of the machine, the unpacked product and the opened carton are placed at an ergonomic working height ready for further processing.
Customer benefits
Material protection thanks to individual movement profiles of the servo drives with overload function adapted to the respective format
Permanent fault monitoring with sensitive disengagement of the sliders in the event of overload
Airtight welding for the highest hygiene standards
Simple and reproducible machine settings by saving the setting values
Intuitive user interface with self-explanatory display and visualization of the function sequence
Permanent data storage of all servomotors with trend analysis to prevent production downtimes
Options
Discover our innovative range of solutions designed to revolutionize your manufacturing processes. Optimize your production and increase efficiency with our advanced options.
Extended conveyor and transport systems
Knife sharpener
Advanced sensor technology for comprehensive quality control
Network-compatible production monitoring incl. integration of third-party machines into the process chain
Extended corrosion protection according to climatic requirements
Equipment for remote maintenance, remote diagnostics, predictive maintenance and visual monitoring
Equipped with various coding systems
Multi-zone lighting for fast and localized fault detection